STARTER (for 2.0 kW Type) > REASSEMBLY

for Preparation Click here



1. INSTALL STARTER PLANETARY GEAR


    A087891E08

  1. Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.
    Text in Illustration 
    *1
    		High-temperature grease

  1. Install the 3 planetary gears.



2. INSTALL STARTER ARMATURE PLATE


    A086452E03

  1. Insert the starter armature plate to the starter center bearing clutch.

  1. Check that the tab of the starter armature plate fits over the projection of the starter center bearing clutch sub-assembly.
    Text in Illustration 
    *1
    		Tab
    *2
    		Projection



3. INSTALL STARTER ARMATURE ASSEMBLY


    A202460

  1. Install the starter armature to the starter yoke.



4. INSTALL STARTER YOKE ASSEMBLY


    A202462E01

  1. Align the tab of the starter center bearing clutch with the cutout of the starter yoke, and install the starter yoke.
    Text in Illustration 
    *1
    		Tab
    *2
    		Cutout



5. INSTALL STARTER BRUSH HOLDER ASSEMBLY

  1. Install the starter brush holder assembly.



    A030137

  1. Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

  1. Connect the 4 brushes.



6. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    A206778

  1. Align the starter commutator end frame rubber with the groove.



    A202458

  1. Install the starter commutator end frame with the 2 screws.

    Torque:
    3.8 N*m{ 39 kgf*cm , 33 in.*lbf }



7. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    A202463E01

  1. Apply high-temperature grease to the starter pinion drive lever which is in contact with the starter pivot part of the starter pinion drive lever.
    Text in Illustration 
    *1
    		High-temperature grease



    A202456

  1. Install the starter pinion drive lever to the starter center bearing clutch.



    A202464

  1. Align the claw of the starter center bearing clutch with the groove inside the starter drive housing, and install the starter center bearing clutch to the starter drive housing.



    A202454

  1. Using long "TORX" socket wrench T30, install the starter drive housing with the 2 through bolts.

    Torque:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }



8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    A202453E01

  1. Apply high-temperature grease to the hook.

  1. Connect the plunger hook to the starter pinion drive lever.
    Text in Illustration 
    *1
    		Plunger Hook
    *2
    		Starter Pinion Drive Lever
    *3
    		High-temperature grease



    A202452

  1. Install the magnet starter switch with the 2 nuts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }



    A198946

  1. Connect the lead wire to the terminal with the nut.

    Torque:
    6.5 N*m{ 66 kgf*cm , 58 in.*lbf }



9. INSTALL STARTER TERMINAL


    A202431

  1. Install the starter terminal with the nut.

    Torque:
    10 N*m{ 102 kgf*cm , 7.4 ft.*lbf }

  1. Close the terminal cap.